Automation Retrofits
Get more from your existing investment. MTLI Group retrofits and upgrades automation systems to deliver modern performance without complete replacement.
The MTLI Advantage
- Extend equipment life by 10+ years
- Improve performance 20-40%
- Modernize controls and software
- Add new capabilities to existing systems
- Reduce maintenance costs
- Minimize capital investment vs replacement
Controls Upgrades
Replace aging PLCs and drives with modern systems.
Speed Improvements
Increase conveyor speeds and throughput.
Safety Upgrades
Add modern safety systems and guarding.
WCS Integration
Connect legacy systems to modern software.
Motor Replacements
Upgrade to efficient VFD-controlled motors.
Sensor Upgrades
Replace sensors and scanners with current technology.
How We Work
System Assessment
Evaluate current system condition and performance.
Upgrade Plan
Identify improvement opportunities and priorities.
Design
Engineer retrofit solutions for your system.
Installation
Implement upgrades with minimal disruption.
Testing
Validate performance improvements.
Documentation
Update as-built documentation and training.
20-Year-Old Sortation System Retrofit
"MTLI upgraded our aging sorter with new controls, drives, and WCS integration. We're now running 35% faster than when it was new, at a fraction of replacement cost."
— VP Operations, Parcel Carrier
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Ready to Get Started?
Contact our team today for a free consultation and customized quote.