Cold Storage Warehouse Automation
Built for the Cold. Designed for Performance.
Cold storage facilities demand specialized expertise. MTLI delivers cold storage warehouse automation solutions engineered for freezer, cooler, and controlled-atmosphere environments, built as part of complete cold chain logistics infrastructure with crews experienced in extreme conditions.
We Understand Your Pain Points
Extreme Conditions
Working at -20°F requires specialized crews, equipment, and procedures.
Energy Costs
Refrigeration is expensive. Infrastructure must minimize thermal loss.
Equipment Performance
Standard automation fails in freezers. Everything must be cold-rated.
Worker Safety
Limited exposure times and strict safety protocols for cold environments.
How MTLI Solves These Challenges
Cold Storage Construction
Facilities purpose-built for frozen and refrigerated environments, forming the core of cold chain logistics infrastructure.
- Freezer construction
- Insulated panel systems
- Thermal barrier design
- Energy-efficient systems
- Multi-temp facilities
Cold-Rated Racking
Storage systems engineered for extreme temperatures.
- Freezer pallet racking
- Cold storage shelving
- Mobile racking (cold-rated)
- Drive-in freezer systems
- Shuttle systems
Cold Chain Automation
Automation that performs in extreme cold, including refrigerated AS/RS systems built for freezer environments.
- Freezer ASRS
- Cold-rated conveyors
- Shuttle systems
- Freezer-rated AMRs
- Dock management
Why Work With One Cold Storage Partner
Cold storage projects that split construction, racking, and automation across vendors create gaps in thermal performance and schedule. The benefits include:
- One point of contact from design through commissioning
- Construction, racking, and automation scopes stay coordinated on one schedule
- Fewer handoffs between trades reduces thermal barrier failure points
- One team accountable for equipment performance in cold environments
- Maintenance from the same team that installed the system
Cold Storage Expertise
MTLI Group brings deep expertise in cold storage warehouse automation and cold chain logistics infrastructure. We understand your unique challenges, compliance requirements, and operational demands.
- Freezer-experienced crews
- Cold-rated equipment installation
- Thermal barrier expertise
- Energy-efficient design
- USDA/FDA compliance
- Cold chain integration
Ready to Get Started?
Contact our cold storage specialists to discuss your project requirements.
Signs Your Facility Needs Cold Storage Warehouse Automation
Cold storage operators usually reach out once these signals show up on the floor:
- Standard automation keeps failing in freezer or cooler zones
- Energy costs climb faster than throughput
- Manual putaway and picking increase worker cold exposure time
- Thermal barriers show wear or condensation buildup
- Peak season volume exceeds current freezer or cooler capacity
Refrigerated AS/RS Systems We Deploy
MTLI installs automation rated for sustained cold exposure, not general-purpose equipment adapted after the fact.
Freezer AS/RS Systems
Automated storage and retrieval systems are engineered to perform reliably in freezer environments, maximizing storage density while maintaining consistent performance at sub-zero temperatures.
Cold-Rated Conveyor Systems
Conveyor solutions are designed to withstand condensation, temperature fluctuations, and continuous cold exposure, ensuring smooth material flow throughout refrigerated facilities.
Freezer-Rated AMRs
Autonomous mobile robots equipped with cold-rated batteries and components transport products efficiently in freezer and cooler environments while reducing manual labor.
Automated Shuttle Systems
High-speed shuttle systems retrieve and store pallets within cold storage racks, improving throughput while minimizing worker exposure to extreme temperatures.
Refrigerated Automation Solutions
MTLI deploys refrigerated AS/RS systems and other cold-rated automation engineered specifically for freezer and refrigerated facilities, delivering dependable performance across the entire cold chain.
How Our Cold Storage Warehouse Automation Comes Together
Assess
We walk the facility, review energy use, and map thermal barriers and freezer zones.
Design
Our team lays out construction, cold-rated racking, and automation sized to your temperature zones and throughput.
Install
Freezer-experienced crews install cold-rated equipment within limited exposure windows.
Support
Ongoing automated system maintenance keeps freezer-rated equipment running at design performance year-round.
Cold Storage Warehouse Automation for Every Facility Type
Frozen Food Processor, 80-Foot High-Bay Freezer
The Challenge
A frozen food processor needed to maximize storage density in a -20°F freezer while minimizing worker exposure to cold.
The Solution
MTLI installed an 80-foot unit-load ASRS with 25,000 pallet positions, eliminating the need for workers to enter the freezer for putaway and retrieval.
Results
- 25,000 pallet positions
- Zero freezer labor
- 30% energy reduction
- 2,000 pallets/day throughput
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Ready to Transform Your Cold Storage Operations?
Contact MTLI Group to discuss your project requirements and get a customized solution.
Common Questions, Answered
How does cold storage warehouse automation improve energy efficiency?
Cold storage warehouse automation reduces door openings, minimizes travel time, optimizes storage density, and streamlines product movement, helping lower refrigeration costs while maintaining consistent temperature control.
What does MTLI do for cold storage facilities?
Everything between the walls: racking, automation, construction, electrical, installation, relocation, and lifecycle maintenance, delivered as one accountable team. Projects range from under $100K upgrades to $100M+ turnkey programs.
Can you work inside a live cold storage operation?
Yes, that is where we do most of our work. Phased sequencing, off-shift crews, and strict containment keep your operation running, and our record includes a 1,000,000+ sq ft healthcare transition completed with zero disruption.
Can your automation integrate with our existing cold storage facility?
Yes. MTLI designs automation that integrates with existing racking, refrigeration systems, warehouse management software, and material handling equipment to enhance efficiency without major operational disruptions.
Do you understand the compliance side of cold storage?
Codes, permits, engineered drawings, and safety standards are handled by MTLI for every project, with certified supervisors on site daily and documentation maintained as we build.
How do we start?
Book a consultation with our team to discuss your facility requirements, temperature-controlled operations, and automation goals. Visit our Contact page, email us at info@mtligroup.com, or call 416-293-2176 to schedule a consultation with one of our warehouse automation specialists.